Per Nylén

New Generation Ceramic Coatings for High-Temperature Applications by Liquid Feedstock Plasma Spraying : Defense, Security, Aerospace and Energy Applications

Plasma spraying with liquid feedstock offers an exciting opportunity to obtain coatings with characteristics that are vastly different from those...

Advanced Coatings by Thermal Spray Processes

Coatings are pivotal in combating problems of premature component degradation in aggressive industrial environments and constitute a strategic area...

Influence of YSZ layer thickness on the durability of gadolinium zirconate/YSZ double-layered thermal barrier coatings produced by suspension plasma spray

In this work, three double layered thermal barrier coating (TBC) variations with different gadolinium zirconate (GZ) and YSZ thickness (400GZ/100YS...

Measurements of elastic modulus and fracture toughness of an air plasma sprayed thermal barrier coating using micro-cantilever bending

The elastic modulus and fracture toughness of an air plasma sprayed thermal barrier coating (APS TBC) were measured using the micro-cantilever...

Microstructure modelling of laser metal powder directed energy deposition of alloy 718

A multi-component and multi-phase-field modelling approach, combined with transformation kinetics modelling, was used to model microstructure...

Predicting the Microstructural Evolution of Electron Beam Melting of Alloy 718 with Phase-Field Modeling

Electron beam melting (EBM) is a powder bed additive manufacturing process where a powder material is melted selectively in a layer-by-layer approa...

Surface characteristics investigation of HVAF sprayed cermet coatings

Superhydrophobic surfaces that are durable and can be easily manufactured are of high interest for many industrial applications. Measuring and...

Tailored microstructures of gadolinium zirconate/YSZ multi-layered thermal barrier coatings produced by suspension plasma spray : Durability and erosion testing

This work employed an axial suspension plasma spray (SPS) process to deposit two different gadolinium zirconate (GZ) based triple layered thermal...

Understanding the effect of material composition and microstructural design on the erosion behavior of plasma sprayed thermal barrier coatings

In this work, three different TBC compositions comprising of yttria partially stabilized zirconia (8YSZ), yttria fully stabilized zirconia (48YSZ)...

Effect of YSZ thickness on the thermal cyclic fatigue performance of gadolinium zirconate/YSZ double layered TBCs

Thermal barrier coatings (TBCs) play a vital role in allowing the gas turbine engines to operate at high temperatures. With higher operating...

Influence of build layout and orientation on microstructural characteristics of electron beam melted Alloy 718

Effects of build layout and orientation consisting of (a) height from the build plate (Z-axis), (b) distance between samples, and (c) location in t...

Modelling of anisotropic elastic properties in alloy 718 built by electron beam melting

Owing to the inherent nature of the process, typically material produced via electron beam melting (EBM) has a columnar microstructure. As a result...

Bilayer Suspension Plasma-Sprayed Thermal Barrier Coatings with Enhanced Thermal Cyclic Lifetime : Experiments and Modeling

Suspension plasma spraying (SPS) has been shown as a promising process to produce porous columnar strain tolerant coatings for thermal barrier...

Comparative Study of the Corrosion and Cavitation Resistance of HVOF and HVAF FeCrMnSiNi and FeCrMnSiB Coatings

Cavitation and corrosion on hydrodynamic components and systems reduces the operational efficiency. The use of wear resistant coatings have been...

Corrosion behavior of HVAF-sprayed Bi-layer coatings : Effect of intermediate layer's microstructure and chemical composition

Engineered architectures of gadolinium zirconate based thermal barrier coatings subjected to hot corrosion test

Abstract Gadolinium zirconate (GZ) is considered as a promising top coat candidate for high temperature TBC applications. Suspension plasma spray h...

Engineered thermal barrier coatings deposited by suspension plasma spray

Yttria stabilized zirconia (YSZ) is susceptible to CMAS (Calcium Magnesium Alumino Silicates) attack at high temperatures (>1200 °C) which limits...

Erosion Performance of Gadolinium Zirconate-Based Thermal Barrier Coatings Processed by Suspension Plasma Spray

7-8 wt.% Yttria-stabilized zirconia (YSZ) is the standard thermal barrier coating (TBC) material used by the gas turbines industry due to its...

Functional performance of Gd2Zr2O7/YSZ multi-layered thermal barrier coatings deposited by suspension plasma spray

7-8 wt% yttria stabilized zirconia (YSZ) is the standard ceramic top coat material used in gasturbines to insulate the underlying metallic substrat...

Hot corrosion behavior of multi-layer suspension plasma sprayed Gd2Zr2O7/YSZ thermal barrier coatings

This study investigates the corrosion resistance of double layer Gd2Zr2O7/YSZ, triple layer dense Gd2Zr2O7 / Gd2Zr2O7/YSZ and a reference single...

Hot Corrosion Mechanism in Multi-Layer Suspension Plasma Sprayed Gd2Zr2O7 /YSZ Thermal Barrier Coatings in the Presence of V2O5 + Na2SO4

This study investigates the corrosion resistance of two-layer Gd2Zr2O7/YSZ, three-layer dense Gd2Zr2O7/ Gd2Zr2O7/YSZ, and a reference single-layer...

Liquid Feedstock Plasma Spraying : An Emerging Process for Advanced Thermal Barrier Coatings

Liquid feedstock plasma spraying (LFPS) involves deposition of ultrafine droplets of suspensions or solution precursors (typically ranging from nan...

Microstructural characteristics and corrosion behavior of HVAF- and HVOF-sprayed Fe-based coatings

Fe-based coatings have been shown to be viable alternatives to the more expensive and less environmentally friendly Co- and Ni-based coatings. In t...

Microstructure effect of intermediate coat layer on corrosion behavior of HVAF-sprayed bi-layer coatings

The inherent pores and carbides of Cr3C2-NiCr coatings significantly reduce the corrosion resistance, the former by providing preferential paths fo...

The microstructural studies of suspension plasma sprayed zirconia coatings with the use of high-energy plasma torches

The presented studies are focused on the microstructure characterization of zirconia-based coatings deposited by two types of high-energy plasma...

Thermal Conductivity in Suspension Sprayed Thermal Barrier Coatings : Modeling and Experiments

Axial suspension plasma spraying (ASPS) can generate microstructures with higher porosity and pores in the size range from submicron to nanometer....

A Comparative Study of Corrosion Resistance for HVAF-Sprayed Fe- and Co-Based Coatings

There is an increasing demand to replace Co-based coatings with cheap and environmentally friendly Fe-based coatings in corrosive environments. The...

A comparative study on Ni-based coatings prepared by HVAF, HVOF, and APS methods for corrosion protection applications

Selection of the thermal spray process is the most important step towards a proper coating solution for a given application as important coating...

A synchrotron X-ray diffraction deconvolution method for the measurement of residual stress in thermal barrier coatings as a function of depth

The average residual stress distribution as a function of depth in an air plasma-sprayed yttria stabilized zirconia top coat used in thermal barrie...

Bi-layer thermal spray coatings : A critical approach to extend the service-life of metallic components

Corrosion performance of bi-layer Ni/Cr2C3–NiCr HVAF thermal spray coating

The corrosion behavior of three HVAF thermal spray coating systems (A: single-layer Ni, B: single-layer Cr2C3–NiCr coatings, and C: bi-layer...

Duplex thermal spray coatings : a critical approach to extend the service-life of metallic components

Corrosion is a common problem for many metallic components used today in a wide range of industries. Thermal spraying is a promising approach to...

Effect of columnar cracks and dense layer in suspension plasma sprayed thermal barrier coatings on the coating stresses under thermal shock loadings : A modelling approach

Suspension Plasma Spraying (SPS) has been shown as a promising process to produce porous columnar strain tolerant coatings for thermal barrier...

Failure analysis of Gd2Zr2O7/YSZ multi-layered thermal barrier coatings subjected to thermal cyclic fatigue

8 wt.% yttria stabilized zirconia (8YSZ) is the standard ceramic top coat material used in thermal barrier coatings (TBCs) due to its excellent...

Hot corrosion behavior of multi-layer suspension plasma sprayed Gd2Zr2O7 /YSZ thermal barrier coatings

Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

Suspension plasma spraying is a relatively new thermal spaying technique to produce advanced thermal barrier coatings (TBCs) and enables production...

Isothermal Oxidation Behavior of Gd2Zr2O7/YSZ Multilayered Thermal Barrier Coatings

Efficiency of a gas turbine can be increased by increasing the operating temperature. Yttria-stabilized zirconia (YSZ) is the standard thermal...

Liquid feedstock plasma spraying : an emerging processfor the next generation aircraft engines

Liquid feedstock plasma spraying as an emerging process for advanced thermal barrier coatings

Microstructural and electrochemical characterization of Ni-based bi-layer coatings produced by the HVAF process

Bi-layer coating systems comprising a Cr3C2-NiCr coating with different underlying coatings of Ni, NiCr, NiCoCrAlY, and CoNiCrAlY were deposited on...

Oxidation Behavior of HVAF-Sprayed NiCoCrAlY Coating in H2–H2O Environment

Isothermal oxidation behavior of an HVAF-sprayed NiCoCrAlY coating on AISI 304L was studied in an Ar–10 %H2–20 %H2O environment at 600 °C. Techniqu...

Precise strain profile measurement as a function of depth in thermal barrier coatings using high energy synchrotron X-rays

We have developed a method of directly measuring the strain gradient as a function of depth in plasma sprayed Thermal Barrier Coatings (TBCs). A 92...

Sliding and abrasive wear behaviour of HVOF- and HVAF-sprayed Cr3C2-NiCr hardmetal coatings

This paper provides a comprehensive characterisation of HVOF- and HVAF-sprayed Cr3C2–25 wt.% NiCr hardmetal coatings. One commercial powder...

Termisk sprutning – grunder och möjligheter

The evaluation of mechanical properties of suspension plasma sprayed zirconia coatings having various microstructures

The paper describes the investigations of mechanical properties of various zirconia coatings having different microstructure, phase content and...

Thermal conductivity in suspension sprayed thermal barrier coatings : Modelling and experiments

Axial Suspension Plasma spraying (ASPS) can generate microstructures with higher porosity and pores in the size range from submicron to nanometre....

Överblick över de nordiska ländernas aktiviteter inom termisk sprutning

A comparative study on the performance of suspension plasma sprayed thermal barrier coatings with different bond coat systems

The performance of suspension plasma sprayed (SPS) yttria stabilized zirconia (YSZ) thermal barrier coatings (TBCs) after isothermal treatment at...

A Diffusion-based Oxide Layer Growth Model using Real Interface Roughness in Thermal Barrier Coatings for Lifetime Assessment

The development of thermo-mechanical stresses during thermal cycling can lead to the formation of detrimental cracks in Atmospheric Plasma Sprayed...

Characterization and understanding of residual stresses in a NiCoCrAlY bond coat for thermal barrier coating application

The residual stresses in a NiCoCrAlY bond coat deposited on a Ni-base superalloy substrate after oxidation at 1150 °C were studied by X-ray...